Click Lock Easy Installation Spc Stone Plastic Floor Extrusion Line

Product Description

A Friendly Tip
As a leader manufacturer of PVC foam board and WPC SPC flooring machinery, we attend all major Plastics Exhibitions in China. And positively we attend international Plastics Exhibitions in many countries(India, Pakistan, Vietnam, Bangladesh, Egypt, Mexico, Mideast countries, South Korea, USA, Germany ect). Once we come to your country, we can meet face to face in exhibition or we can visit you with samples and asist to do project planning if necessary. So sincerely hope we can get in contact here. After all, it costs you nothing but makes a friend.

Advantage of PVC WPC/SPC floor and wall panel

Firstly, material widely resource and 100% recyclable, meant low material cost and enviromental-friendly, the price of floor is very competitive accordingly.

Secondly, No glue usage in production, so non-toxic, no formaldehyde, no benzene, no harm to human body. This characteristics makes the product very popular in US and EU market and ideal substitute of high price real wood floor.

Thirdly, easy to install, use of interlock click locking system, floor can be installed by customer self. Totally save the expensive man power cost.

Fourthly, water proof, insect proof, mildew proof, weathering resistant, flame retardant, acid and alkali resistant, sound separation and absorbing.

Fifthly, good stability, no crack, no deformation and sawing, neil,drilling,welding, thermal bonding can be conducted as wooden material.

Concise production process
Raw material(consist of PVC powder, CaCO3,chemical additive,etc)→Mixed by heat/cooling mixer→Automatic spring up loader(to spring up mixed material to silo)→Conical twin-screw extruder(material conveyed to extruder by automatic feeder device from silo)→Calendering system(to make lamination of wear layer, printing film and wpc board)→Cooling Bracket(to cool down board)→Haul Off system→Side Trimming system(to cut side of board)→Guillotine(with transverse cutter to cut board by length)→Stacker→Inspection→Packing

Detail of machines according to above production process

Heat/cooling Mixer:

Material mixer consists of heat mixing barrel (upper)and cooling mixing barrel(lower).

The function of mixer is to fully mix material and adjust tempreture of materal to reach the requirement of next processing.

Spring up loader:

Automatic spring up loader springs up the processed material to silo(hopper as shown).

 

Conical twin-screw extruder:
 

Function of extruder is to extrude material to mould after treatment (adjust temperature as required)inside screw barrel.

Extruder is the core component determining the quality and capacity of output. With accumulation of experience in design and production for many years, we developed the conical twin-screw extruder. Our extruder embodies the feature of longevity and stable running.

Also we import matched electrical control system from Germany Simens just to guarantee the stable running of line.

T-MOULD:
 

The function of mould(in T shape) is to shape the material to sheet.

By adjusting the gap of mould lips, we can get thickness of product ranging 3-40mm. The width of output is 1220mm or 970mm.

 

 

Calendering system
 

The function of calendering system is to laminate wear-resistance layer, printing film and WPC foam board together. And at the last step, also we can do embossing on wear-resistance layer. Embossing pattern and film printing pattern are customizable.

Cooling Bracket:

The cooling bracket is to cool down the board from calibration platform

Haul off system:

The haul off system is to haul the line forward.

Side trimming device:

Side trimming device is to trim the side of board.

Guillotine:
 

Guillotine device is to cut flooring board in our set length by transverse cutter. And stacker follows the Guillotine to pack the board automatically.

 

Parameter of main machines
 

Machine name	Type	Quantity	note
Mixer	SHR-500/1000Mixer	1 set	Optional: 800/2500L,1000/3000L in volume
Materail spring loader	Spring loader	1 set	5m in length
Twin screw extruder	SJSZ92/188	1 set	Optional: SJSZ92/188, SJSZ110/220 ( conical double- screw) or SYP114- L, M, H , SYP135(Parallel twin screw) with capacity from 400kgs to 2000kgs per hour
Electric control system	Simens	1 set	imported Germany Simens authentic to guarantee stablity of system
T-mould	SMJ-1050	1 set	Optional: mould length:1320mm or 1050mm, output length:1220mm or 970mm, output thickness: 2-8mm
Calendering system	Self-design	1 set	2 rollers for flattening 2 rollers for lamination 2 sets unwinding device with auto tension control 1 set automatic centering device to center board on line
cooling bracket		1 set	9 pcs rollers:Φ76×1500mm, length of bracket is 5000mm
Haul off	SQY-1500	1 set	9 pcs rollers:Φ76×1500mm, length of bracket is 5000mm
Side trimming device		1 set	1 pair vertical blades on both sides of line
Guillotine		1 set	transverse cutter but board by length
Stacker		1 set	automatically pick up board
We imports all electrical components from Germany Simens and other spare parts like Braker, switch etc also imported directly from Japan, France brand companys with the purpose of manufacturing very stable running and high efficency machinery to our customers.  All this efforts win us good reputation and good feedback from our customers.

 

Structure and application of WPC/SPC floor

 

Company strength

Our service

Pre-sale service:

To help customers do market research, make project planning and production line matched requirements analysis.
 

After-sale service:

To provide installation and test for the machine.
To provide formulas and technology of relevant products.
To provide information of chemical material manufactories.
To provide technical training for clients' employees.

To direct technology aspect of relevant use according to customers' requirements

 
FAQ

Q1---Where is your factory located?
---Our factory is located in Qingdao City, Shandong Province
Q2---How many employees of your factory?
---We have about 100 staffs including the Production/R&D/Sales/Quality/Warehouse/After-Sales Service etc
Q3---Besides the PVC Plank Machine,if you also produce PVC Profile/Pipe etc
---No-We only focus on the PVC Plank Machine with at least 12 years experience
Q4---How many engineers in service?
---We have 11 professional engineers in service and they all have the passport
Q5---If you will start the machine before delivery?It's free or we need to pay?
---Of course,we must start the machine for your inspection until you satisfy with our machine and it's free