Production Description
Brand Name: SanYi
Certificate: CE ISO9001 SGS TUV
Plastic Processed: PVC and WPC
Screw Design: Double-screw
Model Number: SYSJ80/156
Voltage: 380-440V
Main Motor Power: 75kw
Dimension (L*W*H): 25m*3m*3m
Weight: 28t
Output of plastic plate: 400kg/h
Finished Product: PVC/WPC foam board
Specification of finished board: 1220*2440*(3-20) mm
Density of finished board: 0.37-0.85
Application of Foam Board: Furniture board, building template, advertisement board, wall panels, roof, car and boat board etc.
After-sales Service Provided: Engineers available to serve overseas
Packing Details: Wood package and PE film covered 2 containers.
Delivery Details: 30 working days
PRODUCTION INTRODUCTION
Qingdao Sanyi Plastic Machinery is specialized in manufacturing PVC foam board extrusion machinery. The PVC foam board from our machine is widely used for construction formwork, furniture board, kitchen cabinet board, bathroom cabinet board and advertising board and household decoration board, upholstery for train, car and ship and so on.
PVC foam board extrusion line is our latest updated products. It's continuously improved on the basis of requirements and feedbacks from our customers and combined with foreign advanced technology. This production line adopts our unique wood and plastic technology and formula. It can also extrude wood-plastic plates with PVC+ wood powder. It shows superior performance, high reliability and practicality with its compact structure, advanced configuration and outstanding output in the production of 3-20mm thick, high-qualified and colored PVC and WPC foam board.
The Advantage of PVC Construction Formwork
Category
Property | PVC Construction Formwork | Bamboo Plywood | Timber Formwork | Steel Template |
| Fire resistance | B2 grade flame retardant | Non flame retardant | Non flame retardant | Flame retardant |
| Recyclability | recyclable | unrecyclable | unrecyclable | recyclable |
| Water absorption and deformation | Non-absorbent non-deformation | Absorbent and deformation | Absorbent and deformation | Rust and deformation |
| Demould process | easy | moderate | moderate | difficult |
| Need of release agent | No | Yes | Yes | Yes |
| Dimension specified by customer | Yes | No | No | No |
| Anti-corrosion,acid resistance,alkali resistance | Good | Poor | Poor | Poor |
| Cost of surface treatment(RMB) | 0 | 0 | 0 | 10 |
| Repeated times | >25 | 8 | 3 | 30 |
| Cost per time(RMB) | 2.29 | 8 | 10 | 8 |
EQUIPMENT STRUCTURES
| Component | Specification |
| 1 | The 11th Generation Extruder | 75kw (speed adjusted by SIMENS inverter)
80/156 conical double screw
OMRON Temperature controller
Output is about 400kg/h.
Automatic feeder |
| 2 | The 11th Generation Mould | (3mm-20mm) x1220mmx2400mm |
| 3 | Calibration Unit | Calibration plate: 1500mm× 500mm 4couples |
| 4 | Cooling roller system | Length: 6000mm
Trimming knife: 3 sets |
| 5 | Haul off machine | 8 pairs rubber rollers (controlled by inverter) and electric trimming machine |
| 6 | End Cutter | controlled by inverter |
| 7 | Stacker |
|
ELECTRICAL CONFGURATION
1. Main motor frequency controller: SIMENS or ABB
2. Temperature controller: OMRON or RKC
3. AC controller: SCHNEIDER or SIMENS
4. Thermal overload relay: SCHNEIDER
5. Switch: SCHNEIDER
PRODUCTION PROCESSING
Material Mixing: PVC + additives or PVC + wood powder + additives
Extrusion Processing: Mixed material going through the extruder, Mould, calibration unit, cooling carrying roller and trimming cutter, and delivery device.
Final Products: PVC or WPC foam board
Full SERVICE
1. Pre-sale service:
To provide market research information and consultation
To provide all kinds of convenience and market services
To help customers make project planning and systematic analysis
To maximize customer's satisfaction
To achieve the mutual benefits of our customers and our company
2. After-sale service:
To install products and test products for customers.
To provide the formulas and technologies of relevant products and the information of chemical materials manufactories.
To provide technical direction according to customers' requirements
To provide technical training for clients' employees.
To be responsible for maintenance service, door-to-door service under necessary circumstance.
As a Pioneer of PVC foam board extrusion technology, we have exported our production lines to the world such as: Iran, Turkey, South Asia, Southeast Asia, and East Europe with our help of installation and good formula our clients are producing excellent-quality PVC foam board in local market.
If you have any questions or need more detailed information, please don't hesitate to contact me, I will try my best to reply you as soon as possible.
| Specifications of PVC Foam Board |
| Length | To be adjusted according to customers' requirements |
| Thickness | 3mm~30mm |
| Width | 915mm/1220mm |
| Density | 0.37g/cm 3 -0.8g/cm 3 |
| surface | Smooth or wood grain pattern(timber ridge) finish |
| color | White or all feasible colors as requested |
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