PVC Surface Crusting Foamed Board / WPC Plate Production Line
=======Product :
PRODUCT INTRODUCTION
PVC Foam Board Machine is our latest updated products. It's continuously improved on the basis of requirements and feedbacks from our customers and combined with foreign advanced technology. It shows superior performance, high reliability and practicality with its compact structure, advanced configuration and outstanding output in the production of 3-20mm thick, high-qualified PVC foam board.
Our extrusion line adopts Celuka foam technology, which can produce a kind of PVC/WPC foam boards with superior quality. These processes result in a "skinning" or outer layer of foam board and it achieves excellent surface hardness, rigidity and toughness and more scratch-resistance. This kind of furniture foam board has smooth and shining surface with characteristics of lightweight, scratch-resistant, durable, water and weather resistant, anti-corrosion, impervious to salts, insects and many chemicals including some acids. PVC foam board can be nearly 100% recycled and reused. Besides, PVC foam board can be worked like wood with the tools for wood. It's suitable for sawing, cutting, nailing, screwing, planning and sticking. It's the perfect substitute for wood plates and steel plate.
Transport industry: Ship, plane, bus, train, floor covering, core layer, indoors decoration plate.
Architecture decoration industry: Outdoors decoration plate, residential house, office, separation of public building, commercial decoration frame, plate used in dust-free room, ceiling plate.
======Advertisement industry: Screen printing, computer engraving advertisement board, exhibition plate, logo plate.
Industrial application: Rot proof project in chemical industry, thermal shaped part, plate for refrigeratory warehouse, special cool-keeping project, environmental protection plate.
Other applaication: Construction mold plate, sports apparatus, seashore wet-proof facility, water resistant material, arts material and all sorts of light separation plate.
Physical index for PVC surface crusting foamed board |
measurement item |
Unit |
measurement result |
Apparent density |
G/cm3 |
0.5-0.8 |
Breaking strength |
Mpa |
12-20 |
Bending strength |
Mpa |
12-18ºC |
elastic modulus in bending |
Mpa |
800-900 |
impact strength |
KJ/m2 |
8-15 |
fracture wiredraw rate |
% |
15-20 |
hardness |
D type |
45-50 |
water absorption |
% |
≥1.5 |
softening point |
C |
73-76 |
fire resistance property |
will die within 5 minutes after keeping away from fire. |
=====PVC foam board machine:
Work flow:
Mixer→SJSZ series extruder→Coat-hanger type mould→Calibration cooling platform→cooling rollers and edge-cutting device→Haul off→stacker
Recommeded board specifcation:
W*L*T:1220mm*2440*(5mm,6mm,8mm,10mm,12mm,14mm,16mm,18mm,20mm)
Usage:
Could be used as decoration board,kitchen board,construction board.
=======Equipment list
No. |
Name |
Qty |
Remarks |
Host machine |
|
1 |
SJSZ80/156 conical double screw extruder |
1set |
Zhoushan |
2 |
Board mould |
1unit |
|
3 |
Mould temperature controller |
1set |
|
4 |
Cooling sizing platform |
1set |
|
5 |
20P chiller |
1set |
|
6 |
Cooling bracket(including guide rail) |
1set |
|
7 |
Haul off |
1set |
|
8 |
Transverse cutter |
1set |
With dust collector |
9 |
Edge cutter |
1set |
With dust collector |
10 |
Conveying Stacker |
1set |
|
Auxiliary machine(optional) |
|
11 |
SHR500/1000 mixer |
1set |
|
12 |
SWP380 crusher |
1set |
|
13 |
MF400miller |
1set |
|
14 |
Air compressor |
1set |
|
=====Features:
1, Light weight,good tenacity, high rigidity
2, Fireproof and flame retardant
3, Good insulation
4, No sopping, no deformation
5, Easily to processed
6, Good plasticity, being an excellent thermoform material
7, Sub-light surface and elegant vision
8, Anti-chemical corrosion
9, Suitable to silk screen printing
10,With imported dyes, unfading and anti-aging
====Processing performance:
1, Plastic coating, membrance-stuck and printing
2, With the usual equipment and tools, it can be processed again.
3, Welding and bonding
4, Cutting and sawing
5, Bending when heated-up, thermal forming
6, Hole-drilling, Channeling and die cutting
7, Nail, wrest and rivet
=====Specifications:
Thickness: 2-20mm
Width: 1220mm, 1560mm, 2050mm
Length As requirement
Color white,light gray,red,yellow,green,blue,black etc.
=======Note:
1.The total installed capacity is 250kw
2.This machine could produce both furniture board and construction board.
3.Achieve different desinty of the foam board by adjusting the proportion of the formula
4.Supply our special formula which is very important.