A Friendly Tip
As a leader manufacturer of PVC foam board and WPC SPC flooring machinery, we attend all major Plastics Exhibitions in China. And positively we attend international Plastics Exhibitions in many countries(India, Pakistan, Vietnam, Bangladesh, Egypt, Mexico, Mideast countries, South Korea, USA, Germany ect). Once we come to your country, we can meet face to face in exhibition or we can visit you with samples and asist to do project planning if necessary. So sincerely hope we can get in contact here. After all, it costs you nothing but makes a friend.
Concise production process
Raw material(consist of PVC powder, CaCO3,chemical additive,etc)→
Mixed by heat/cooling mixer→
Automatic spring up loader(to spring up mixed material to silo)→
Conical twin-screw extruder(material conveyed to extruder by automatic feeder device from silo)→
Calibration Platform(to make surface of board to be smooth and slick)→
Cooling Bracket(to cool down board)→
Haul Off system→Side Trimming system(to cut side of board)→
Blade cutter(with transverse blade cutter to cut board by length)→
Stacker→
Inspection→
Packing
Detail of machines according to above production process
Heat/cooling Mixer:
Material mixer consists of heat mixing barrel (upper)and cooling mixing barrel(lower).
The function of mixer is to fully mix material and adjust temperature of material to reach the requirement of next processing.
Spring up loader:
Automatic spring up loader springs up the processed material to silo(hopper as shown).
Conical twin-screw extruder:
Function of extruder is to extrude material to mould after treatment (adjust temperature as required)inside screw barrel.
Extruder is the core component determining the quality and capacity of output. With accumulation of experience in design and production for many years, we developed the conical twin-screw extruder. Our extruder embodies the feature of longevity and stable running.
Also we import matched electrical control system from Germany Simens just to guarantee the stable running of line.
T-MOULD:
The function of mould(in T shape) is to shape the material to sheet.
By adjusting the gap of mould lips, we can get thickness of product ranging 3-40mm. The width of output is 1220mm or 970mm.
Calibration platform:
The function of calibration platform is to polish the surface of board.
The surface of board will be smooth and slick after treatment.
Cooling Bracket:
The cooling bracket is to cool down the board from calibration platform
Haul off system:
The haul off system is to haul the line forward.
Side trimming device:
Side trimming device is to trim the side of board.
Blade cutter:
Blade cutter is to cut board in our set length by transverse blade. And stacker follows the cutter to pick the board automatically.
Parameter of main machines
Machine name |
Type |
Quantity |
note |
Mixer |
SHR-500/1000Mixer |
1 set |
Optional: 800/2500L,1000/3000L in volume |
Materail spring loader |
Spring loader |
1 set |
5m in length |
Twin screw extruder |
SJSZ80/156 SJSZ65/132 |
1 set |
Optional: SJSZ92/188, SJSZ110/220
( conical double- screw)
or SYP114- L, M, H , SYP135(Parallel twin screw) with capacity from 400kgs to 2000kgs per hour
|
Electric control system |
Simens |
1 set |
imported Germany Simens authentic to guarantee stablity of system |
T-mould |
SMJ-1050 |
1 set |
Optional: mould length:1320mm or 1050mm, output length:1220mm or 970mm, output thickness: 3-40mm |
Calibration platform |
Self-design |
1 set |
4 pairs of calibration part, gap of parts can be adjusted for differential output width |
cooling bracket |
|
1 set |
9 pcs rollers:Φ76×1500mm, length of bracket is 5000mm |
Haul off |
SQY-1500 |
1 set |
9 pcs rollers:Φ76×1500mm, length of bracket is 5000mm |
Side trimming device |
|
1 set |
1 pair vertical blades on both sides of line |
Guillotine |
|
1 set |
transverse cutter but board by length |
Stacker |
|
1 set |
automatically pick up board |
We imports all electrical components from Germany Simens and other spare parts like Braker, switch etc also imported directly from Japan, France brand companys with the purpose of manufacturing very stable running and high efficency machinery to our customers. All this efforts win us good reputation and good feedback from our customers. |
PVC WPC foam board application
Advantage of PVC WPC foam board:
1)Widely resource and 100% recyclable, enviromental-friendly
2)Water proof, insect proof, mildew proof, weathering resistant, flame retardant, acid and alkali resistant, sound separation and absorbing
3)good stability, no crack, no deformation and sawing, neil,drilling,welding, bonding can be conducted as wooded material
4)suitable for thermal bending and shaping to get designated style
5)light for transport and storage
6)non toxic, no formaldehyde, no benzene
7)surface is smooth and suitable for printing, embossing, heat transfer printing
Application:
1)outdoor advertising board, indoor decoration board, seperation of public buliding, dust-free room.
2)building formwork, seashore waterproof facility, rot proof projject.
3)bathroom cabinet, kitchen cabinet, household furniture, wardrobe, decorative shelf etc.
Company strength
Our service
Pre-sale service:
To help customers do market research, make project planning and production line matched requirements analysis.
After-sale service:
To provide installation and test for the machine.
To provide formulas and technology of relevant products.
To provide information of chemical material manufactories.
To provide technical training for clients' employees.
To direct technology aspect of relevant use according to customers' requirements
FAQ
Q1---Where is your factory located?
---Our factory is located in Qingdao City, Shandong Province
Q2---How many employees of your factory?
---We have about 100 staffs including the Production/R&D/Sales/Quality/Warehouse/After-Sales Service etc
Q3---Besides the PVC Plank Machine,if you also produce PVC Profile/Pipe etc
---No-We only focus on the PVC Plank Machine with at least 12 years experience
Q4---How many engineers in service?
---We have 11 professional engineers in service and they all have the passport
Q5---If you will start the machine before delivery?It's free or we need to pay?
---Of course,we must start the machine for your inspection until you satisfy with our machine and it's free